Correctly selecting the depth and width of cut on a wall chaser is fundamental to obtain professional, safe and precise results in any installation job. In the case of the MACROZA wall chasers we have two very different cutting options; with tungsten carbide milling cutters or with diamond discs. In this article we explain why it is essential to choose the right type of cutting disc, what factors to take into account depending on the type of material and project, and how to adapt the work to the desired dimensions quickly and efficiently. Plus, you’ll discover why MACROZA tungsten carbide milling cutters are the most efficient choice on the market for soft and medium materials such as hollow brick, solid brick, aerated concrete blocks, etc. And as the D500 model is specialized in extremely hard materials such as cement blocks, reinforced concrete and even natural stone. At MACROZA all models are designed to work with total precision on any surface from hollow brick to reinforced concrete blocks and natural stone.
Wall Chasers MACROZA milling cutters: how to determine depth and width
Importance of proper depth of cut setting on a milling chaser
On MACROZA wall chasers with a milling cutter system, it is not possible to manually adjust the cutting depth as with other tools. These Wall Chasers determine the width and depth of the channel exclusively by the size of the milling cutter used.
Therefore, selecting the right milling cutter is critical to both work quality, operator safety and machine performance.
Impact on the quality of work
The use of the right milling cutter guarantees clean, precise channels with the necessary dimensions for each type of installation, whether for electrical cables, pipes or conduits. For example, an RD12 milling cutter (15 x 45 mm) allows for deep and narrow chases, ideal for certain installations, while an RD105 milling cutter (30 x 30 mm) provides wider and more uniform channels.
In addition, MACROZA’s tungsten carbide milling cutters exclusive to MACROZA are designed for high performance in materials of varying hardness, from hollow and solid brick to cement block, plaster or aerated concrete. Choosing the right milling cutter for the material prolongs its service life and reduces the number of regrinds required.
Operator safety
Using the wrong milling cutter for the type of material or for the dimensions of the groove can result in bouncing, jamming or loss of control of the wall chaser.The risk of accidents in the workplace is increased. On the contrary, choosing the milling cutter specifically designed for each material, such as the RY105 for aerated concrete can help improve accuracy, making the job easier and reducing operator effort.
How to choose the depth of cut on a MACROZA wall chaser with milling cutter system
The MACROZA milling chasers do not have a manual system for adjusting the depth of cut. Instead, the width and depth of the channel are determined automatically according to the model of milling cutter installed in the wall chaser. Therefore, rather than a mechanical adjustment, the procedure consists of selecting the appropriate milling cutter depending on the type of installation and the material to be processed.
Preparation of the MACROZA milling cutter milling chaser
Before install the milling cutters and start working and start working, make sure the wall chaser:
- Be disconnected from the power supply or from the battery.
- Be clean and free of debris.
- Have installed a MACROZA milling cutter in good condition, without excessive wear (see our selection of milling cutters for WALL CHASERS).
- No visible damage or loose parts.
- Have the Sharpening kit available if it is necessary to reactivate the cutting edge.
MACROZA milling cutter model selection
Instead of adjusting a knob or lever, what you should do is to choose the milling cutter model With dimensions suitable for the work you are going to do. For example:
- RD10 (25 x 25 mm) for standard chases.
- RD12 (15 x 45 mm) for deeper and narrower channels.
- RD125 (40 x 40 mm) for larger capacity installations.
- RY105 (30 x 30 mm) recommended for soft materials such as cellular concrete.
Verification of the installation
Once the milling cutter is mounted:
- Perform a test on a surface similar to that of the project.
- Check that the channel has the correct width and depth.channel is the correct width and depth.
- Make sure that the WALL CHASERS operates without blockages or vibrations. vibrations.
- Evaluates whether the milling cutter advances correctly without overstrain.
Diamond disc MACROZA Wall Chasers: how to determine depth and width
Importance of proper depth-of-cut setting on a diamond wall chaser
On the MACROZA D500 wall chaser it is possible to manually adjust the depth of cut of the chase by selecting the diameter of the diamond blades to be used. These Wall Chasers determine the width and depth of the channel exclusively by the size of the disc diameter.
Therefore, selecting the right discs is critical to both the quality of the work and the safety of the operator and the performance of the machine.
Impact on the quality of work
The use of the right discs guarantees clean, precise channels with the necessary dimensions for each type of installation, whether for electrical cables, pipes or conduits. In the WALL CHASERS D500, the MACROZA model of disc chaser, the cutting depth of the chase can be selected according to the diamond discs we choose, so that if we want a chase with a depth of 30 mm. we will choose the MACROZA 125 mm diamond discs and if the chase to be made has to be deeper we will choose the MACROZA 150 mm diamond discs that performs a cutting depth of 50 mm. The width of a chase made with the WALL CHASERS D500 is determined by the number of discs used and by the arrangement of the different spacer rings provided with the machine itself, being able to work from a minimum width of 4 mm to a maximum width of 50 mm.
In addition, MACROZA ‘s unique diamond blades are designed for high performance on hard materials ranging from cement block, reinforced concrete and natural stone. Choosing the right blades for the material prolongs blade life and increases performance.
Operator safety
Using an unsuitable blade for the type of material or for the dimensions of the channel can cause bouncing, jamming or loss of control of the wall chaser, increasing the risk of occupational accidents. MACROZA diamond blades are designed with the highest quality standards incorporating a segmented edge to favor the evacuation of the dust generated avoiding heating, universal 22.23 mm mounting, steel core and use in seco…. so that they offer high performance, lower wear with high quality finishes on the hardest materials such as cement blocks, reinforced concrete and even natural stone.
MACROZA D500 Wall Chaser Preparation
Before installing the diamond blades and starting work, make sure the wall chaser:
- Be disconnected from the electric current or the battery.
- Be clean and free of debris.
- Have MACROZA discs installed in good condition, without excessive wear (see our selection of diamond discs).
- No visible damage or loose parts.
Verification of the installation
Once the disks are mounted:
- Perform a test on a surface similar to that of the project.
- Check that the channel has the correct width and depth.
- Make sure the wall chaser operates without blockage or vibration.
- Evaluates if with the discs the wall chaser advances correctly without overexertion.
Factors to consider when adjusting the depth of cut according to the type of wall chaser
On MACROZA wall chasers, the adjustment of the depth and width of the channel is determined by the type of wall chaser we choose; if it is a milling cutter model they are not adjusted manually, but depend on the model of milling cutter you install. If it is the diamond disc model, it depends on the diameter of the discs chosen and the arrangement of the spacer rings; therefore, when planning an installation, it is essential to take into account the following factors in order to choose the right option.
Type of material to be worked
The hardness and composition of the wall directly influence the performance and service life of the cutting element. For this reason, MACROZA has developed specific milling cutters and discs for each type of material:
- Aerated concrete, gypsum or Xella: We recommend a milling chaser with the RY105 milling cutter, designed to cut without damage or excessive wear on soft, abrasive materials.
- Brick, plaster or cement: For medium-hard materials, the milling cutters of the RD range are used. All RD models are suitable for working on these materials.
- For very hard materials, such as cement blocks, reinforced concrete or natural stone, we recommend the D500 wall chaser with its MACROZA diamond discs.
MACROZA Wall Chasers: precision in depth and width adjustment
WALL CHASERS MACROZA Wall Chasers are designed to offer a secure and highly precise fit. This allows them to adapt to any working environment with efficiency.
Highlights of the MACROZA Wall Chasers
- Depth and width adjustment system.
- Helical milling cutters that allow clean cuts in a single pass.
- High quality diamond blades for extremely hard materials.
- All models are designed for intensive and professional use.
- Compatibility with vacuum systems for increased cleanliness and visibility.
Advantages of using MACROZA wall chasers on your projects
- Greater control in the width and depth adjustment on Wall Chasers.
- Reduction of errors and improvement in finishing.
- High durability and low maintenance (see tips on maintenance) maintenance of electric Wall Chasers).
- Optimized safety with protection systems.
- Versatility for all types of reforms and works.
A good adjustment of the width and depth of cut on a wall chaser is key to achieve professional, safe and efficient results. Taking into account the type of material, technical specifications and project requirements is essential to optimize each job.
MACROZA electric wall chasers give you the technology, design and confidence you need to take your installations to the next level.
